Manufacturing is underway, so I wanted to share a few visuals.
Below you can see the latest two pre-production samples which I received last week. The tweaks and updates to the glass are subtle (for most people) but are completely dialed in now! We were able to kick off glass manufacturing—which is the most time sensitive since it is all done by hand.
The corks are not sealing quite as well as I had hoped, unfortunately. After a few samples that did not quite nail it, I decided to order a bunch of stock corks and see what I could learn. It turns out the softness of the material, the angle of the cork and the slight inconsistency of the handmade glass make a trifecta of variables that I believe are driving the issue. The stock cork on the right fits wonderfully, though—so I was able to use that as a baseline and update the design. I should have new samples to test within a few weeks.
Below is a fun new detail I was dialing in on the glass—a new variation on the Manual logo:
This radial layout plays better on the bottom of glassware, and I'm excited to roll this out across the Manual line going forward! Below you can see the bottom in more detail: the new logo, the glass seal, and a slight indentation in the middle. Like I said, these things are subtle, but the details make the design.
And finally for this visual update: the packaging!
Packaging for glass is always a challenge—how do I protect a fragile object that needs to be shipped around the world—and without using foam/plastic? After years of glass products I'm hopeful I've finally found a way to economically protect the products while not having to mold custom pulped paper packaging (like an egg carton—they look awesome, but the molds can be costly).
If you were curious, I always mock up my packaging and test it out:
Just a reminder of the estimated timeline:
December-January 2024 - Manufacturing
February-March 2024 - Shipping from factory to Chicago
April-May 2024 - Fulfillment of orders
As you may know, China celebrates new years with 4-6 weeks of vacation where almost all business grinds to halt. So we are up against an early February deadline—if we can get the manufacturing wrapped in the nest month, and then spend January getting it all packaged and palletized and on a ship, we should be good for early April fulfillment. If we miss the CNY deadline, it will certainly be late May/early June. I'm optimistic we can make it work on the earlier side.
That's all for now. Thanks for following along. Feel free to leave questions below!
